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线切割机床的维护常识Maintenance knowledge of wire cutting machine tools
2023-6-7
来源:未知
点击数:  1012        作者:未知
  •      线切割机床不适合在污浊和高温潮湿的环境中工作,电网供电环境也有较高的要求,机床供电电压不应劣于±10%,三相应平衡稳定。线切割机床过于恶劣的电网必须加装稳压源。线切割机床机床除正常的保持整洁和润滑以外,还必须用心维护如下几个部位:
         线切割机床机床的导轨和丝杠,绝不能沾染脏水和污物,一旦沾有脏物,要用干净棉纱揩擦干净后再用脱脂棉浸10#机油轻擦涂一遍。
         线切割机床导轮和轴承,为导轮和轴承的寿命,也应把过于污浊的冷却液换掉,如短时间不开机床,要无水让导轮转几十秒钟,将粧物甩出,卸下导轮座螺塞,注入润滑脂,使污物通过油隙排出,以使导轮和轴承常处于较洁净的状态。
        线切割机床丝筒轴和电机上的联轴器和键,要使该部位始终处于严密稳妥的配合状态,一旦出现键的松动和联轴器的撞击声,要立即更换联轴器的缓冲垫和键。长时间带间隙的换向后,会使轴上的键槽变形张大。
        线切割机床 控制柜与机床间的联机电缆,拖地部分要有盖板或塑料板保护,不可随意踩踏,电缆要处于松弛自由状态,不可以外力拉拽,不可使电缆插头受力,不可将电缆波纹护套压裂踩扁。
        线切割机床控制台(柜)搬动时要轻拿轻放,油污的手不要插拔触摸接插件或键盘。
        线切割机床 床面上的任何部位均不得敲砸或碰撞,特别是不可因超行程运动使丝架与床面干涉,那将严重损毁机床零件或精度。

        要经常注意使导电块处于良好的导电和与床身间的绝缘状态,工作台上垫条必须与床身绝缘,步进电机的拖线要处于自如状态,步进电机确保无脏水入浸。

    Wire cutting machine tools are not suitable for working in dirty, high-temperature, and humid environments, and there are also high requirements for grid power supply environments. The power supply voltage of the machine tool should not be inferior to ± 10%, and the three-phase should be balanced and stable. The power grid of wire cutting machine tools that are too harsh must be equipped with a voltage stabilizing source. In addition to maintaining cleanliness and lubrication normally, wire cutting machine tools must also carefully maintain the following parts:
    The guide rails and screws of wire cutting machine tools must not be contaminated with dirt or water. Once dirt is found, it should be wiped clean with a clean cotton yarn and then lightly wiped with 10 # engine oil soaked in degreased cotton.
    For the service life of the guide rollers and bearings of wire cutting machine tools, excessively dirty coolant should also be replaced. If the machine tool is not turned on for a short period of time, it is necessary to let the guide rollers rotate without water for several tens of seconds, throw out the makeup, remove the screw plug of the guide roller seat, inject lubricating grease, and allow the dirt to be discharged through the oil gap to keep the guide rollers and bearings in a relatively clean state.
    The coupling and key on the wire cylinder shaft and motor of the wire cutting machine tool should always be in a tight and secure fit. Once the key loosens and the coupling makes a knocking sound, the buffer pad and key of the coupling should be replaced immediately. After a long period of reversing with gaps, the keyway on the shaft will become deformed and stretched.
    The online cable between the control cabinet of the wire cutting machine tool and the machine tool should be protected by a cover plate or plastic plate on the ground, and should not be stepped on casually. The cable should be in a loose and free state, and should not be pulled by external forces. The cable plug should not be subjected to force, and the corrugated sheath of the cable should not be crushed or flattened.
    When moving the control console (cabinet) of the wire cutting machine tool, it should be handled gently, and oily hands should not be inserted or pulled to touch the connector or keyboard.
    No part on the bed surface of the wire cutting machine tool should be knocked or collided, especially if the wire frame interferes with the bed surface due to overtravel movement, which will seriously damage the machine tool parts or accuracy.
    It is important to regularly ensure that the conductive block is in good conductivity and insulated from the bed. The padding on the workbench must be insulated from the bed, and the traction wire of the stepper motor should be in a free state. The stepper motor should ensure that there is no dirt or water entering.

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